Why Forklift Accidents Still Happen and How to Stop Them With High end Forklift Safety Barriers
- Connect Ennat
- Jul 11
- 3 min read
Despite strict protocols, forklift accidents remain one of the top causes of injuries and costly downtime in warehouses. The truth is, most facilities lack the right forklift safety barriers leading to repeated impacts, damaged racking, injured personnel, and rising maintenance costs.
If your warehouse still relies on a basic plastic safety system or the usual steel rails, you're not fully protected. Installing impact-tested, flexible forklift barriers can transform your facility’s safety and operational reliability.
Why Do Forklift Accidents Keep Happening?
Tight corners and blind spots: Forklifts turn quickly without visibility.
Poor pedestrian separation: People and machinery share paths.
Weak industrial protection: Old steel barriers cause more harm than good.
No real zone control: Operators navigate undefined traffic flows.
Reduced aisles: limits the space that forklifts can use generating more accidents
These risks can’t be solved with floor tape or outdated steel rails. Today’s warehouses need engineered safety solutions built to withstand real-world impact and keep operations running smoothly.
ENNAT: Smarter Industrial Protection for Modern Warehouses
At ENNAT, we don’t just sell barriers, we design impact protection systems that stop damage before it starts:
Controlled deformation: Our forklift safety barriers flex on impact to absorb energy without transferring it to the rack or equipment.
Rubber materials: Recycled rubber + reinforced metal ensure durability without damaging forklifts.
Modular guardrails and rack protectors: Designed for busy lanes, racking zones, and high-traffic areas.
Unlike some polymer-only options, ENNAT’s solution combines flexibility with structural reinforcement a must-have in high-speed, high-load warehouse environments.
3 Practical Tips to Prevent Forklift Collisions in Your Facility
Preventing forklift accidents isn’t just about slowing down drivers, it’s about designing your space to absorb impact, guide traffic, and separate high-risk zones. Based on field data and ENNAT’s real-world installations, here are three proven ways to reduce incidents and protect your operation:
1. Standard Guardrails at Aisle Turns
Why: Corners and intersections are the most common collision zones. Forklifts making sharp turns often clip racks, posts, or even walls, especially in high-traffic warehouses.
Solution: Install ENNAT’s double-height guardrails at all blind corners and intersections. The dual-layer design absorbs high-energy impacts and prevents damage to both infrastructure and vehicles.
Result: Facilities that implement this solution report up to 90% fewer collision-related maintenance issues.
2. Rack Protectors in Loading & Storage Areas
Why: Forklifts accidentally bump into rack legs during pallet placement or turning. This weakens structural stability can lead to partial collapses putting workers and inventory at serious risk.
Solution: ENNAT’s modular rack protectors are engineered with shock-absorbing rubber cores that deform on impact and snap back without permanent damage.
Result: Rack lifespan is extended, and maintenance costs drop significantly. Plus, insurers love it.
3. Defined Pedestrian Barriers Zones with Safety Rails & Gates
Why: One of the most dangerous (and overlooked) risks is the overlap between forklift paths and pedestrian walkways. A single misstep can be fatal.
Solution: Use ENNAT’s pedestrian guardrails, gates, and segregators to create clearly marked, physically separated walkways. Gates limit unauthorized crossing, and barriers absorb impacts if contact occurs.
Result: Workers feel safer, injury rates decrease, and your facility layout complies with modern industrial safety best practices.
Safer Warehouses, Better ROI
Slash repeat maintenance costs
Avoid downtime from bent racks and damaged forklifts
Reduce employee injuries and insurance claims
Improve traffic flow and visual control
Stop waiting for the next accident. Install ENNAT safety barriers today and take control of your warehouse safety.
Request a Risk Audit for Your Facility
+1 470 748 6640
